Haas-VF5XT-50PFI’s machining and fabrication division has provided steel and stainless machining services as well as steel and stainless steel fabrication services to clients, large and small, in the power, infrastructure, steel, petrochemical, oil refineries and other industries for nearly 70 years.

Our expertise spans a range of machining, fabrication, repair, rebuilding, and complex assembly services and includes a variety of materials, from Inconel®, Hastelloy®, stainless and other steel/alloys as well as titanium, plastics and composites.  We bring heavy machining, structural fabrication, and industrial repair and maintenance experience, skill and craftsmanship to every project.

Through a blend of in-house machining and fabrication capabilities and value-adding partnerships, PFI can meet almost any need in any industry.  The company’s AWS – certified welders, seasoned CAD/CAM draftsmen, and QC inspectors embody attention to detail and passion for craft. Their ability and experience enables PFI to meet the needs of the heavy and light-machining and fabrication market segments.

PFI has been in the custom plastic fabrication and rigid foam machining and fabrication business for over 35 years.

Plastic Fabrication Equipment:

  • Holzma Cutting Saw  – Ability to handle sheet size up to 60” x 120”
  • Northwood 4 axis (including trunnion – 10″ dia. x 72″ length) router – 121″ x 61″ x 24″
  • Thermwood 5 Axis – 60” x 60” x 2 (120”) table
  • Line Benders and Chillers up to 90” in length
  • Hot Plate Welding Machine
  • Ultra-Sonic Welder, Hand-Held

Fabrication Equipment:

  • Shearing 1/2’’ × 120’’ plate (3/8” x120” SS)
  • Cutting Plasma to 1’’ thick, abrasive and saw
  • Forming 12’ long, 100 ton Pacific Hydraulic (up to ½” thick)
  • Rolling To 1/2’’ thick Alloys (24” diameter)
  • Punching 80 ton – to 11/2” diameter (up to approx. ½” thick)
  • Welding Gas Tungsten Arc, Shielded Metal Arc, MIG and Flux Core
  • PositioningTank turning rolls, pipe positioned and welding positioners
  • Polishing To a #4 finish
  • Inspection Micrometers, leveling pad, dye penetrant, pressure testing

3D Printing Equipment

  • Stratasys Fortus 400mc extend build – Build Envelope 16” x 14” x 16”

Machining Equipment:

CNC MILLING EQUIPMENT

  • Cincinnati Horizontal Machining Center (100″ long x 60″ wide x 30″ deep)
  • Haas EC-1600 Horizontal Machining Center (64” long x 50” wide x 32” deep) with 4 axis turntable
  • Haas VF-5 Vertical Machining Center (60” long x 26” wide x 25” deep)
  • Haas VF-6 Vertical Machining Center (64″ long x 32″ wide x 30″ deep)
  • Comet Vertical Machining Center (60″ long x 25″ wide x 24″ deep)
  • TRAK AGE2 31″ x 17”

CNC LATHE EQUIPMENT

  • Dainichi Turning Center 37″ swing 155″ center to center (22 ½” over carriage)
  • Daewoo Puma Turning Center 27.5″ swing 84″ center to center (Turn up to 21” diameter)
  • Haas ST-45 CNC Lathe 25.5” swing 80” center to center with High Torque Live Tooling “C” axis

LATHES

  • 24″ x 24′ LeBlond with hydraulic duplicator, 2 carriages (Max part length 22’)
  • 17″ x 4′ LeBlond with taper attachment (Max 3’ part length)

HORIZONTAL BORING MILLS

  • G&L, 5″ spindle, 60″ x 120″ table, 84″ vertical, Digital read out (Max – 84” high x 120” long x  60” depth)

SAWS

  • Marvel #8 band saw (16” high)
  • Kalamazoo band saw (12” high x 16” width)
  • M-L Do-All contour saw (16” high)
  • Miter Band Saw (13” high x 19” width)

MILLING MACHINES

  • Bridgeport with 42″ table (42” long x 12” wide) and shaping attachment (blind internal keyway)

KEYSEATER

  • #5 Mitts and Merrill Keyseater (Max 3-1/2″ wide and 30″ stroke – also metric)
    • Keyways:
      • ¼”- ⅞” wide 14” Max stroke 1” center minimum bore
      • ¼” to 1” wide – 23” max stroke – 2” minimum bore
      • ¾” to 2” wide – 18” maximum stroke – 3½”
      • 1¼” to 3½” wide – 30’ maximum stroke – 5¾” minimum bore